Jeans Manufacturing Business is one of the finest denim fabric business in India and even in the international garment market. If you are looking for jeans business then you are at right place here we will give you Stepwise Guide on Starting Jeans Manufacturing Business.
Ready-made denim cloths are having great popularity than the tailor-made clothes and it is becoming a trendy fashion in every age group, the researchers predict that the demand for jeans will reach 4,292,506 pieces and 5,908,767 pieces by the year 2017 and 2022, respectively.
Therefore automatically Jeans products are gaining market opportunity.
Therefore starting a small scale jeans manufacturing business is a great business opportunity for people who wants to step into the garment manufacturing business.
#1 Jeans Making Business (Market Opportunity)
Jeans Business has a great market opportunity because you can expect an approximate internal rate of return (IRR) of 21.31% through denim Business.
Many branded jeans garment manufacturers are present in our country but if you do market research it will appear that the people are demanding for non-branded jeans product which will result into the share market is highly dominated by the non-branded jeans products.
The non-branded jeans pants come from different garment factory and which are a reasonable product with high quality, therefore, people prefer non-branded jeans. Market growth Of the jeans production business is 8% to 12 % annually.
#2 Jeans Manufacturing Business Plan
Denim production demands adequate knowledge about textile designing and current trend. Therefore you need to create with proper planning and substantial capital investment while looking for a Jeans Manufacturing Business Plan.
Here we give you a stepwise business plan to Start in which we include the essential point that you must have to consider while starting jeans business in India, such as you need to calculate capital investment for a jeans production business, machines, raw materials, manpower, etc
Apart from the capital investment, machines, raw materials, and manpower you need to create the proper Promotional and marketing strategy for jeans business.
#3 Licensing and Registration Required for Jeans Business
While initiating Jeans Manufacturing Business you will need to deal with the registration of denim production. jeans production unit Registration may vary from state to state so please read the state government law regarding denim production.
List of Licensing and Registration of Jeans Making Business
#1) Registration of Firm: You may start the small to medium Jeans Manufacturing Business either a Proprietorship or Partnership Firm.
If you are starting this business as One Person Company, then you have to register your firm as a proprietorship.
For Partnership operation, you have to register as a limited liability partnership (LLP) or Pvt. Ltd. Company with Registrar of Companies (ROC).
#2) GST Registration: Get GST number (compulsory for all business after GST rule), tax identification number and insurance certificate
#3) Trade License: obtain the Trade License from local authorities.
#4) MSME/SSI Registration: MSME/SSI Registration will make you eligible for government schemes and facilities, so if you are wishing to get the government subsidies or schemes regarding to your jeans garment factory then you must have to apply for MSME/SSI Registration
#5) EPF Registration: Employees state insurance which is an insurance scheme for workers for Jeans Manufacturing Business
#6) ESI Registration: Employees provident fund is compulsory for the business where more than 20 employees are working for Jeans Manufacturing Business
#7) Trade Mark: Register your brand name with a trademark which will protect your brand.
#8) IEC code: If you are planning to export the export jeans pant to other countries then you have to take IEC code which is mandatory for export of product in any business.
#4 Area Required For Denim Business
While starting Jeans Manufacturing Business you need to select the right area location for denim production which will be easily accessible from the targeted market and raw material supplier.
Apart from these, you need to look for the facilities like water supply, drainage facility, and electricity supply.
You should have the ownership of a land assessing around 1000 Sq.Mt and that will be satisfactory for jeans garment factory.
#5 The Raw Material Required For Jeans Making
Selection of raw material is also an important task in Jeans Manufacturing Business because the quality of denim production depends upon the raw material used in Jeans production.
Look for the raw material supplier who will give you quality raw material at a reasonable price and it should be easily accessible from the Jeans Manufacturing unit.
The basic raw material required for Jeans Manufacturing Business is the dyed cotton fabrics, the dyed cotton fabrics come with the different colours but the blue denim jeans (hard blue cotton twill) is the popular one.
List of raw material required for jeans manufacturing:
- Washing Acid
- Labels/Logos, Etc.
#6 Machinery Required For Jeans Production
Selection of raw material required for jeans manufacturing is another important task in Jeans Manufacturing Business.
There is a different type of jeans manufacturing machine are available in the market which are Manual jeans making machine, automatic jeans making machines and fully automatic jeans making machine.
While selecting the right jeans making the machine you need to look for jeans manufacturing machines cost, also the production demand for your jeans garment manufacturing.
List of Machinery Required For Jeans Production
- Stitching Machine
- Chain Stitching Machine
- Folding Machine
- Stain Removing Machine
- Washing Machine
- Cutting Machine
- Embroidery Machine
- Ironing Machine
- Lapping Trolley
- Printing Machine
- Overlock Machine
- Logo Making Machine
Apart from these jeans making machine, you will need to require a computer, printer and office equipment to run the business.
#7 Jeans Pant Manufacturing Process
Maintaining good quality in the jean product will always help jeans garment manufacturers to attract more and more customers, it will also beneficial to maintaining brand reputation and to increase brand awareness in the market.
There it is necessary to research the Jeans Manufacturing Production Process to run the business in a successful way.
Denim jeans are the most demanded product of the jeans production business. So, the maximum of the focus on Jeans Manufacturing Production Process will be on colours, design and products quality.
The Major Unit Operations For Jeans Process Are:
Step 1) Raw Material Checking
Once the raw material arrives from the raw material supplier it will be checked using the machinery and then only it will further deliver for the Jeans Manufacturing.
Step 2) Cloth Cutting By The Mechanical Process
Once the denim fabric is checked it will be transported to the Cloth cutting machine where it will be cut into required pieces
Cutting of the jean is involving three types of operations:
- Making the marker
- Spreading the fabric
- Chopping fabric into the marked sections.
There are six types of machines available for Cloth cutting
- Rotary Blade Machine
- Vertical Reciprocal Blade Machines
- Band Knives
- Similar To Band– Saws
- Die Clickers Systems With Straight Blades
- Automated Computerized Laser Beam Cutting Machines
Once the jeans are cut into the pieces it will pass to the sewing machine.
Step 3) Sewing By High-Speed Industrial Sewing Machine
The cut pieces of the jeans are joined into the desired shape by using a power-operated sewing machine.
There are two different types of operation are available for the joining of the jeans pieces that are fusing and cementing are processes.
1. Fusing: Fusing is the process where pressure surface area is heated by electric heating grade or steam using hot head fusing presses
2. Cementing: Cementing is the processes where mechanical pressure systems use with the inbuilt head application.
Step 4) Embroidery Work
You can use moulding to change the surface of the jeans into photography of one of its stitch sections by using application of heat, moisture or pressure.
Various moulding process for embroidery work are:
- Blocking Mangling
- Casting Curing
Step 5) Trimming and Inspection
Once jeans are stitching and mould using pressure machine it will be sent for inspection purpose, if there is any fault available in the jeans it will be resent to the repairing purpose or it will be rejected from the production line.
Step 6) Washing And Ironing As The Finishing Process
Once the inspection is done the jeans are sent for the washing where the jeans are getting cells using an industrial washing machine.
When washing is done jeans is gone through Ironing and pressing as the finishing product, the jeans are ironing using pressure heating machine.
Step 7) Packaging
Once the jeans are done with all process the final product is dispatch for packaging and transport
#8 Jeans Marketing Strategy
Once you are done with the all the procedure and production you have to create the proper jeans marketing strategy for jeans garment manufacturers.
Creating a marketing plan for is a very important task in jeans production business here we have mentioned some market for denim production.
How to Sell Jeans In Local Market
if you are wondering how to sell jeans to a customer You can sell your Jeans Business product to your local retailer market.
How To Sell Jeans In Wholesale Market
You can sell your Jeans Business product to the jeans wholesale market in bulb amount.
How To Sell Jeans Online
Register your business on B2B websites like
Where you can sell your product on bulk orders.
Register your business on B2C websites like
Where you can sell your product directly to the customer.
How To Export Jeans
The denim jeans product has great demand in the international market so if you are planning to export the export jeans pant to other countries And looking for How to export jeans then you have to take IEC code which is mandatory for export of product in any business.
Jeans Marketing, Branding and Uniqueness
There are many jeans garment manufacturers so you have to build your brand uniqueness in Jeans Manufacturing Business. If your product is of good quality then you don’t have to worry about the sale of your product
Here we have mentioned some points that you have to remind while creating and implementing the marketing plan for Jeans Manufacturing unit.
When you are selling the jeans to the client ask them for other contacts where you can sell your product.
Try to expand your client base using your recent customers.
If they like your product they help you to sellout more by simply telling other people about jeans product.