Aluminum Door Window Manufacturing

Aluminum Door Window Manufacturing | 7 Steps Fabrication Business Plan

Aluminum Door Window  Manufacturing has a profitable manufacturing opportunity in India. Because of the use of aluminum in every constructive area for functional as well as a decoration point of view and for stacking purposes.

Manufacturing aluminum windows and doors with different types of frames, fittings are a relatively simple process that can even be conducted from the well-equipped workshop or home-based shop.

aluminum doors, windows, railings, grill works etc. are normally used for the residential and commercial area and aluminum is lighter material that helps to build decorative items, therefore, demands of Aluminum Door Window Manufacturing is increasing.

#1 Potential of  Fabrication Business (Market Opportunity)

India is the fifth largest aluminum producer country also the consumption of aluminum in India is 31% in the electrical sector and 13% in the construction sector, and having a growth in the solar and industrial sector.

Aluminum is the common material used in the construction sector because of user-friendly property and having a property like corrosion resistance, lightweight, durable, attractive appearance, low maintenance and easy to fabricate.

There are good scope and growth in aluminum door window manufacturing due to growing demand for aluminum in construction industries and nowadays wooden items are replacing with aluminum.

The fabrication business is a small startup business that you can start at home.

#2 Registrations & Licenses for Aluminum Door Window  Manufacturing

#1) Registration of Company: the initial step to start your low capital business is to register your company with ROC (register of companies)

#2) SSI Unit Registrations: to bring SSI unit to the product you need to take SSI to init registration (not compulsory).

#3) Tread License: from local authorities, you can take tread license to run your business.

#4) GST Registration: GST registration is the process includes that the listing your business with the government as active in the production to obtain GST number.

#5) BIS Quality Standard: the specification and dimension of the aluminum material required for door and window fabrication.

#6) IS (1948-1961): Specification of aluminum window deals with the aluminum fabrication work used in construction industries.

#7) Pollution Control Certificate: Anodizing process may leave the gaseous that hazard to the environment and leads to pollution, so the awareness and examine of pollution Control board is necessary.

#8) MSME/SSI Registrations: MSME/SSI Registration helps you to get the government facilities.

#3 Area required for Fabrication Business(Location)

Are location selection is the important factor in this business. Minimum 500 sq ft area is required for fabrication business.

Find out the area where you can easily find out the skilled labor which is highly advisable.

Your location should be on the busy street or close to construction sites.

Also storage capacity with good workshop is beneficial for business.

 

#4 Raw Materials for Aluminum Door Window  Manufacturing

In Aluminum Door Window  Manufacturing, the need for raw material depends on the production of specific fabrication product.

Here we listed down some general raw material that you kept in stock.

  • Book Type Hand Rail 100 mm Size
  • Chemical For Anodizing
  • Clips
  • Flat 50 mm X 1.5 mm Thick
  • Glass Sheet/ Board 3 mm/4.5 mm
  • Handle Section For Doors
  • 112 mm x50 mm Section
  • 25 mm Sq. Pipe
  • 50 mm X 25 mm Section
  • 63 mm X 38 mm Section

And some other material like rubber, screw, bolt, locks, plastic or wooden plug, hinge, etc as per requirement

#5 Machinery Required for Fabrication Business

  • A heavy duty cut-off machine: 2 HP motor
  • Anodizing Plant: Rectifier 500Amps. 30 Volts,
  • Buffing Machines: 2 HP motors
  • Double ended Bench Grinder:75 HP Motor (200 mm diameter)
  • Drilling Machine: 12 mm cap, 0.5 HP motor
  • Portable Electric Drill

 

Some Other Basic Equipment

  • A small inventory of extrusions
  • Compound miter saw
  • Glass cutting table
  • Glass panels
  • Hand tools like screwdrivers
  • Nuts and bolts
  • Rubber gasket
  • Hand tools, work benches etc.

#6 Aluminium Doors Windows Manufacturing Process

Fabrication is the process where raw material turns into the parts that used in an assembly process.

There are different types of the fabrication process according to the raw material used and method of fabrication.

Let’s take a look at the types of fabrication processes used in aluminum door and window making.

1) Cutting

Cutting is the most common process used I fabrication. In this process, the metal workpiece is split into two or many pieces there are different types of cutting machinery available in the market.

Metal cutting with the hacksaw is a traditional way to cut metal.

But nowadays Metal cutting is taking place with plasma torches, water jets, lasers machine and other advanced machines.

2) Folding

This operation will perform in the very specific case when some parts need to be bending for making the possible shape.

Dies and bending machine is used to metal folding or metal bending.

3) Machining

This process is used to remove the excess material from raw material, this process is done with a lathe machine or three axes machine.

4) Punching

Punching process is used to convert metal into required shape using die and punching machine.

5) Shearing

The process of making a long cut on a piece of metal. This process is done on sheet metal.

6) Stamping

Stamping process similar to that punching process, but here metal is not cut into pieces only the die is shaped to make a raised portion of material rather than penetrating.

7) casting

This is one of the oldest and flexible methods used in fabrication.

In this process, Metal is poured into the mold to get the desired shape of the mold.

8) Welding

Welding is a process of joining two pieces together, there are various types of welding process exists.

Some popular welding methods are

  • Shielded Metal Arc Welding (SMAW)
  • Gas Metal Arc Welding (GMAW/MIG)
  • Flux Cored Arc Welding (FCAW)
  • Gas Tungsten Arc Gas Welding (GTAW/TIG)

9) Finishing

Once the metal is converted into the required form it needs to paint, silk coating and corrosion coating.

Related Business Ideas:

Agarbatti Making Business

Candle Making Business

Chalk Making Business

#7 Where to sell Fabrication

Last but not least and that is marketing of your business you can represent your business as per your budget using advertising.

Local market

Marketing Your Business: You can represent your business using local advertisement using newspaper and other local media

Online market

Nowadays represent your business online is important as it will make your business even more visible.

You can directly show your work and price by online and customers can directly contact you regarding your business.

B2B Websites:

Register your business on B2B websites like

  •  Alibaba
  •  Indiamart
  • Tradeindia
  • Exportersindia

where you can sell your product on bulk orders.

Brand and Uniqueness

Sales Department: You need to hire a sale team or you can promote your fabrication business on your own.

You can promote and aware your local customers that looking for fabrication works it will help you to get a contract.

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